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under the component Poor fluid access can mean that flux residues are not removed Drying is almost as important; it was not a major issue with highly volatile CFCs, but when the cleaning fluid is water, leaving it behind can promote moisture-driven failure mechanisms Components which meet the standards for high standoff have a minimum standoff of 020 or 025 mm, which should be sufficient for cleaning and drying with water and most other cleaning fluids in use today Using a no-clean process essentially eliminates these concerns about component standoff; however, an added concern is that any contamination of the external surface will remain SIR testing should be conducted to ensure that the flux residues and other contaminants left on the board are not harmful 57533 Component Termination Selection for Joint Integrity.

Surface-mount component termination finishes are generally tin-lead or tin, although other finishes are occasionally used Good solderability is the foundation needed for forming a strong solder joint Incoming cleanliness is another requirement that should go without saying, but has taken on increased importance with the advent of no-clean processes With copper leads, formation of excessive quantities of Cu3Sn and Cu6Sn5 intermetallics can occur if reflow times and temperatures are excessive With pure tin, whisker growth can be a concern When Au is used as a metal finish, the Au can be expected to dissolve rapidly into the solder joint To avoid embrittling the solder, the finished joint should contain less than 3 to 5 weight percent Au (see Sec 57513) Ceramic and ferrite components such as multilayer ceramic capacitors, chip resistors, and chip inductors are generally terminated with a fired-on silver or silver palladium paste.

Because silver dissolves easily into molten Sn-Pb solder, a Ni/Sn or Ni/Au overplate is recommended 5754 Conformal Coatings Conformal coatings are used for PCAs that require exceptional resistance to moisture, solvents, or abrasion A wide variety of polymers are used to perform this function, including phenolic, silicone and urethane lacquers and silicone rubber, polystyrene, epoxy, and paraxylylene coatings Epoxy and polyurethane-based coatings are the most commonly used If conformal coatings are used in conjunction with a solder mask, they must be chemically compatible21,23 Conformal coatings work by keeping contaminants away from the circuitry and preventing moisture from accumulating on the surface of the assembly Since all conformal coatings are permeable to moisture, interfacial adhesion is essential to their function Contaminants on the board that reduce the adhesion of the coating or trap moisture can cause the coating to fail, as can thermal stresses.

When contaminants trap moisture, the coating will bubble up (vessicate), providing gaps where corrosion can occur An ionograph is not always the right tool to detect the harmful level of ionic contamination; cleaning with both polar and nonpolar solvents before application is recommended A conformal coating that is not well matched to the use environment can actually promote new failure mechanisms that would not be found in the uncoated assembly If it fills the gap beneath the component, the coating may place additional stresses on solder joints in thermal cycling by reducing or eliminating the compliance in the leads It may also generate excessive stresses on the components if the service temperature drops below the Tg of the coating Some coatings are not stable in hot, humid conditions..

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This section reviews environmental stress testing procedures used to identify unacceptable parts or to estimate part life.These tests can be categorized by their intended goals: 100 percent screening to eliminate early failures (burn-in), acceptance testing on a sampling basis, and life

Because we know the speed of the oscillator, as well as the time it took for the voltage to drop to 165 volts, we can get a reading that is related to the value of the resistance We read the counter twice, immediately after turning the line into an input and immediately after the line switches from high to low The difference is related to the resistance The lower the resistance, the lower the time difference However, even at the lowest resistance it takes time for the various program instructions to execute This minimum value has to be subtracted from the difference and represents the adjusted shortest time The highest count read with the potentiometer at one extreme is divided by a number that produces a value of 255 The timer reading at the other extreme potentiometer position represents the various delays the execution of the program instructions create.