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Ball array is another variable that has an indirect impact on solder joint reliability There is a coupled effect between the location of the edge of the packaged die, the solder ball array, and the state of stress in the solder joints The silicon has a much lower CTE than plastic substrates Thus the die can create a state of overconstraint, producing excessive stress in the solder joints under and near its edgeThis overconstraint tends to be worst in joints near the edge of the die Figure 5827 contains schematics of one configuration where a full array is employed and the edge of the die falls over the solder joints Fig 5828 illustrates an alternative design where a region near the perimeter of the die is depopulated of all solder balls (the depopulated configuration)..
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99 90 80 70 60 50 40 30 20 Failure (%) 10 5 2 1 0.5 0.2 0.1 100 1000 N (cycles) Eta 4806 6231 Beta 2.6 2.6 r^2 ----n/s -/-/ID # Data Set 1 S3 30 Mil Ball 1.5 mm 2 S3 35 Mil Ball 1.5 mm 10000 100000
If you look at the managed bean class you created, you will see the method that will be called when the value changes in the job field:
FIGURE 58.26 Weibull plots for two different ball size/stand-off heights. The solid line indicates the finite element analysis (FEA) predicted failure distribution for an interconnect based on a 30-mil standoff height. The dashed line indicates the FEA predicted failure distribution for an interconnect based on a 35-mil stand-off height. Note that a reduction in stand-off height correlates with a decrease in fatigue life.
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Many plastic (laminate) package suppliers offer a depopulated option to enhance reliability by not placing solder joints in the worst-case regions under the perimeter of the die. Additionally, many package designers further reduce risk of CTE-induced joint failure by only placing redundant power and ground or nonfunctional thermal balls under the core. If redundant balls or thermal
1. Get the wiring in place, as shown in Figure 16-7, later in this chapter. 2. Select the chip to make it active. This is done by pulling the Chip select line low
FIGURE 58.27 Full array with solder joints under the die perimeter. Solder ball locations are indicated by the array of circles. The die perimeter is indicated by the black dashed rectangular outline. Note that the die edge falls directly over solder joints.
FIGURE 58.28 Depopulated array with no joints under the perimeter of the die. Solder ball locations are indicated by the array of circles. The die perimeter is indicated by the dashed rectangular outline. Note that the die edge falls in an area of depopulated solder balls.
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balls do crack, the impact on device performance is negligible. Finally, in large laminate packages, the corner-most balls could also fail early.As a result, many package suppliers depopulate the corner balls of the package to enhance solder fatigue life. 58.3.13.4 Heat Spreader/Stiffener. A cross-sectional schematic of a flip-chip assembly, with a heat slug and stiffener, is shown in Fig. 58.29. The primary reason for employing a heat spreader lid is for thermal management. A secondary benefit is that the stiffener and heat slug reduce the potential for out-of-plane warpage occurring during reflow and thermal cycling. An additional benefit of incorporating a heat slug and stiffener into a laminate package design is improved ability to handle the package due to increased robustness of the packaged die.
FIGURE 58.29 Flip-chip BGA with stiffener and heat slug. The stiffener provides added rigidity to the package and also provides mechanical support for the heat sink.
A variety of heat spreader materials have been used: copper, aluminum, steel, and aluminum silicon carbide (AlSiC). Copper provides the best thermal conductivity, but it has a high CTE. AlSiC has a slightly higher modulus than copper, but it has a lower CTE. As a result, in several applications, AlSiC is gaining more prevalence. Its thermal conductivity is lower than copper and comparable to aluminum (180 to 200 Wm 1K). For cost reasons, several package suppliers also use an alternative to the heat spreader/stiffener design, namely a single piece lid design to act as a rigid support and provide heat transfer at the same time.This design is easier to manufacture and also reduces assembly steps (See Fig. 58.30 for more details). The thickness of a single piece lid is typically less than that of the heat spreader/stiffener combination. Changing the stiffness of the package could alter its out-of-plane warpage, which
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