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Although the primary function of the package is to pass signals, power, and ground from the silicon device to the PWB, the package also provides protection for the silicon and enables a more robust interconnect than a direct chip attach The critical package design parameters which can have a significant impact on the reliability of the solder joints are discussed in this section 583131 Overall Dimensions and Distance from Neutral Point (DNP) Package size continues to grow as the number of I/Os increase to meet the demands of ever increasing IC functionalityAs IC complexity increases, memory is embedded in devices, while as silicon feature sizes decrease, I/O counts continue to be driven upward Package dimensions have surpassed 50 mm Package layer counts for both ceramic and plastic material sets continue to increase rapidly In addition to the solder joint geometry issues outlined in Sec 583.

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8, increases in overall size tend to coincide with increases in the distance from the center of the package to the outer ball (see Fig 5825) This dimension is referred to as the Distance from the Neutral Point (DNP) As DNP increases, the amount of stress and subsequent damage inflicted on solder joints increases, especially during thermal cycles encountered in field environmentsThus packages with larger DNPs (and with all other material and design parameters equivalent) will have lower interconnect reliability This is crucial when assessing second-level reliability data Most packaged IC suppliers qualify their products by thermal cycle experiments The most common board level temperature cycling methodology used across the industry is outlined in IPC 97016 The resistance in each solder joint is typically monitored in real time by incorporating a daisy-chain package and some type of data acquisition system The end results of.

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FIGURE 58.25 Distance from Neutral Point (DNP) for a BGA-type package. The DNP increases when moving away from the center (center line) of the package. Pitch is also indicated in this diagram. Pitch is defined as the center-to-center distance between two adjacent interconnects (in this example, between two adjacent solder balls).

these experiments are failure distributions typically presented as Weibull plots (for details on Weibull distributions and failure life analysis, refer to Sec 6122 in the next chapter) that show failure percentage as a function of time26 Note that if a package with a larger DNP than was qualified is considered, then there could be severe degradation in reliability and a full assessment should be conducted However, if a package with a smaller DNP (10 to 20 percent smaller) than the package qualified (with all other material and design parameters being equal) is considered, then the proposed package should be at least as reliable as the qualified package 583132 Ball Pitch and Ball Size Ball pitch is the center-to-center distance between two adjacent solder balls (see Fig 5825) In theory one could change the ball pitch and keep the same solder joint size.

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In practical applications though, decreases in ball pitch also require a reduction in solder ball diameter and pad size for physically accommodating the decrease in distance between adjacent balls This decrease in ball size, with decreasing pitch, results in the formation of smaller balls with smaller stand-off between the package and the PWB Smaller solder balls and decreased stand-off have been shown to decrease solder joint reliability (see Fig 5826) The dashed line in Fig 5826 represents the finite element analysis results for a 0889mm (35 mil) ball The solid line represents finite element analysis results for a 0762 mm (30 mil) ball Note that the 0889 mm ball is 13 times more reliable than the 0762 mm ball.

The MCP3202 and MCP3208 are shown in Figure 16-5. Chips that read more than two channels need to have more pins to accommodate the additional channels. Before you consider using the MCP3202 or the MCP3208 in any of your projects, download the data sheet to see if you can figure out what needs to be done to use the chip on your own. This is a particularly good opportunity to get familiar with data sheets because this is a simple chip that is relatively easy to understand and interface to. This ideal first-time Figure 16-5 The opportunity should not be wasted by us beginners. I will go MCP3202 and MCP over the details, but I strongly recommend that you try figur3208 pinouts ing it all out on your own to gain learning experience and confidence. Because the chip follows the SPI standard for serial peripheral chips, we talk to it in a serial format, as specified in the data sheet. Here is what we have to do:

Thus reduction in pitch can result in decreases in reliability due to the subsequent decreases in solder ball size necessary to accommodate adjacent balls and the reduced stand-off heights due to smaller solder balls The PWB designer is therefore faced with a dilemma when considering a reduction in ball pitch Not only is there a risk of reduced assembly reliability, but there is also a design challenge A direct consequence of decreased pitch is added complexity in the ability to route all traces out from the package to the PWB Designers are also sometimes forced to add additional layers to PWBs in order to accommodate reduced-pitch parts This layer increase results in increased price and in some instances, drastic reductions in capacity due to the increased complexity associated with fabricating high-layer-count PWBs 583133 Ball Array (Full or Depopulated).

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