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figure 14-1 lcD placement on the perf board installed at extreme right, as low as possible. (eight-bit path shown.)

With an equal number of linear filaments running in each axis, this type of reinforcement results in a laminate with improved dimensional stability 7544 Paper Cellulose-based papers can also be used as a reinforcement for base materials Paper-based reinforcements are also used with other reinforcements such as woven glass, and these materials can also allow punching of through holes rather than drilling This makes them economical in some high-volume, low-technology applications including consumer electronics such as radios, toys, calculators, and video game systems Paper is used in FR-2, FR-3, and the core of CEM-1 7545 Fillers Fillers are small particles that can be added to a resin system to modify the properties of the composite material These materials range from talc, silica, kaolin clay powders, and tiny hollow glass spheres to a variety of other inorganic materials.

These materials are typically used to tailor the properties of the base material for specific uses For example, kaolin clay powders coated with a layer of palladium and dispersed within the base materials have been used as catalysts for electroless copper plating Hollow glass microspheres have been used to reduce the dielectric constant of materials Other fillers are being used to reduce thermal expansion properties and improve reliability, enhance the machinability of materials in the drilling process, alter electrical properties such as Dk and Df, and lower total costs The use of fillers to reduce z-axis expansion has become quite common, especially as lead-free assembly is adopted The reduced z-axis expansion helps offset the increased expansion and stress on plated through holes that results from the higher temperatures associated with lead-free assembly This is discussed further in Chap 9 7546 Expanded Teflon.

Although not typically thought of as a reinforcement, Teflon that has been expanded into a spongelike structure on a microscopic scale is currently being used in applications that require prepregs with very low dielectric constants or loss properties..

2 % Strain in barrel (referenced to 25 C)

Cu free expansion 0 25 50 100 Tg 150 200 Temperature ( C) 250

tabLe 14-2

FIGURE 57.4 Strain vs. temperature for FR-4 (epoxy-glass), copper, and a PTH barrel in an FR-4 board during a single thermal cycle from 25 to 250 to 25 C. While the thermal expansion of the individual materials is fully reversible, much of the strain in the Cu PTH barrel is plastic, so most of the strain is not reversed during cooling. Note that the rate of thermal expansion of the FR-4 increases sharply at Tg. Results from Ref. 1.

This relation will significantly underestimate life for high cycle fatigue which can occur after repeated thermal cycling in service. The strain e can be estimated by finite element modeling or analytically. If no other data are available, ef for electroplated Cu can be approximated as 0.3. The number of cycles to failure can be increased by increasing ef / e, primarily by decreasing e by:

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